Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Propeller shaft thrust clearance / Clutch pushrod dimension / Zinc anode / Specificationsīendix starter / Overhead starter / SpecificationsĬHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
DT4 SUZUKI OUTBOARD SERIAL NUMBER
Lubrication / Fuel selection / Recommended fuel/oil mixture ration / Fuel mixing / Gearcase lubrication / Gearcase lubricant change / Salt water corrosion on gearcase bearing cage and spool / Storage / Complete submersion / Anti-corrosion maintenance / Engine flushing / Tune-up / Compression check / Spark plugs / Gearcase and water pump check / Fuel system service / Fuel lines and hoses / Fuel filter service / Fuel pump service / Fuel pump pressure test / Breaker point ignition system service / Breaker point replacement / Breaker point adjustment / Battery and starter check (electric start models only) / Starter relay resistance check (electric start models only) / Choke solenoid resistance check (DT30-DT140 electric start models only) / Engine synchronization and adjustment / On-boat performance testing / SpecificationsĬHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENTĮngine timing and synchronization / Specificationsįuel pump / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Throttle plunger carburetor (DT 7.5 and DT 9) / Centerbowl carburetor (DT 3.5-DT 16) / Integral fuel pump carburetor / Centerbowl carburetor (DT 20-DT 140) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line and primer bulb / Specificationsīattery / Lighting system / Battery charging system / Electrical starting system / Starter motor / Ignition motor / Magneto breaker-point ignition / PEI ignition / SpecificationsĮngine serial number / Fasteners and torque / Flywheel / Power head / Specifications Operating requirements/ Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing / PEI ignition component testing / Fuel system / Engine temperature and overheating / EngineĬHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanicâ?s techniques
DT4 SUZUKI OUTBOARD MANUAL
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
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